Diamond / PCD die working equipment
   
 
   
 
 
 
 
   
   
General composition of a basic die reconditioning workshop equipment line for round natural diamond- (ND-) and/or PCD drawing dies.

EXECUTION: basic version, usually consisting of:

1) one Ultrasonic Die-Tool Cleaning Tank Unit*
Models "SONOMATIC 375, or 475, or 575"
(for cleaning all dies prior to inspection and/or during reconditioning)

2) one efficient Die-Inspectioning Microscope* (e.g. Model DIM ZOOM 160)
(to inspect the dies prior to/during reconditioning to make a suitable diagnosis = identification of the damage's location and the extent of wear in die-tools).

3) An Ultrasonic Die Processing Machine** (e.g. USP-115, USP-Twin), suitable in power/die-size workrange, automations incorporated, to meet the needed throughput and kind of dies.
(for working of all die-cones, reprofiling, de-ringing, enlargements, polishing etc.)

4) A Wire-type Sizing/Polishing Machine** (e.g. HGM-21), with suitable amount of work-spindles, die size workrange and stroke-speed, meeting needed throughput and kind of dies (for working of the cylindrical die-bearing, for blending/rounding off the profile etc.)

5) Suitable Measuring Devices - Precision MICROMETERS*, Profilometers etc.
(for checking the diametrical dimension of the dies prior/during/after reconditioning)

6) Spare Parts Kit/s and Optional Accessories**

7) Working Material Packages/Consumbles*

8) Technical Assistance:
(can get offered, upon special request, if needed)

a) Training to operate the equipment perfectly.
(usually not required for EDER-machines, as these are easy to work).
b) Die Working Know How - Mediation
(sometimes required, if no suitable experience existing)

Mind:
(*) = if not existing in suitable execution/locally available
(**) = to adjust the overall working potential according to your specific infrastructure, kind of dies (ND/PCD) and workrange prevailing and adapt it to suit your further needs in future.

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